From SMT to finished goods – scalable, reliable production
Designs only create value when they reach volume production without compromising quality. Our manufacturing services cover the entire journey from bare PCB to fully assembled, packaged products – all under one roof. We combine in-house PCBA lines, assembly workstations, and comprehensive mold development to give you a single point of responsibility for cost, quality, and delivery. Whether you need high-mix low-volume or high-volume continuous production, our processes are built for repeatability and continuous improvement.
What we deliver
- PCBA production
- SMT assembly with lead‑free reflow soldering (air/vapour phase) for 01005 passives, fine‑pitch QFNs, BGAs, and connectors.
- Wave soldering for through‑hole components and selective soldering for mixed‑technology boards.
- AOI, SPI, X‑ray, and ICT/FCT testing to guarantee solder joint integrity and electrical functionality.
- Mold & tooling manufacturing
- Hard plastic injection molds (ABS, PC, PA, POM).
- Soft rubber / LSR molds for overmolding and sealing.
- Die‑casting, stamping, aluminum extrusion, and plastic extrusion tooling.
- In‑house toolroom or tightly managed partner shops with EDM, CNC, and CMM inspection.
- Final assembly & packaging
- Manual and semi‑automated assembly lines for housing assembly, display bonding, button integration, speaker grills, etc.
- Functional tests, burn‑in, and calibration stations.
- Clean‑room capabilities for optical or medical devices.
- Retail‑ready packaging, blister packs, carton labelling, and palletizing.
- Cost & quality control
- Real‑time line monitoring and SPC (Statistical Process Control) to catch defects early.
- Supplier qualification and incoming material inspection (IQC).
- DFM/DFA feedback loops to reduce production cost from the design stage.
- Lean manufacturing practices: 5S, Kaizen, and VSM to lower lead times and scrap rates.
- Full traceability – each PCBA gets a unique serial number linked to process data.
Why choose our manufacturing service
- One‑stop accountability – we own the entire chain: mold, PCBA, assembly, and packaging. No handover friction between multiple vendors.
- Cost transparency – we provide detailed BOM analysis, alternative component suggestions, and process optimisation to lower your unit cost without cutting corners.
- Proven quality metrics – typical first‑pass yield >98% on complex PCBA, <0.5% field return rate for assembled products.
- Flexible capacity – weekly output from hundreds to tens of thousands of units, with rapid ramp‑up support.
- Continuous improvement – monthly quality reviews and corrective action reports (8D) are standard practice.
From solder paste to shipping – manufacturing you can scale on.