Precision tooling that turns designs into mass production
A great product design is only as good as the tooling that brings it to life. Our tooling and mold development service bridges the gap between prototype and high‑volume manufacturing. We design, simulate, and qualify production‑grade molds and dies across a wide range of materials and processes – ensuring your parts come out consistent, cost‑effective, and on schedule. With deep DFM (Design for Manufacturability) expertise, we help you avoid costly late‑stage changes and achieve the tight tolerances your assembly requires.
Processes we support
- Hard Plastic Injection Molding – ABS, PC, PC+ABS, PA, POM, PMMA, and high‑temperature engineering plastics. Multi‑cavity, unscrewing, and hot runner molds.
- Soft Rubber & Overmolding – TPE, TPU, silicone, LSR. Two‑shot molding and insert molding for soft‑touch grips, seals, and gaskets.
- Die‑Casting Tooling – Aluminum (A380, ADC12) and zinc alloy die‑casting. Precision dies for structural housings, heat sinks, and chassis components.
- Sheet Metal Stamping Tooling – Progressive dies, transfer dies, and single‑stage stamping for brackets, enclosures, and shielding cans.
- Aluminum Extrusion Tooling – Custom profiles for heat sinks, LED rails, structural frames, and housings. We optimize die geometry for extrusion speed and dimensional stability.
- Plastic Extrusion Tooling – Custom profile dies for tubes, channels, sealing strips, and decorative trims using PVC, PE, ABS, and engineering resins.
What we deliver
- Mold flow & simulation – filling, cooling, and warpage analysis to predict and eliminate defects before cutting steel.
- DFM reporting – detailed part‑by‑part feedback to optimize draft, wall thickness, undercuts, and parting lines.
- In‑house or partner tooling – we manage the entire tool build, from steel selection to EDM, CNC, and final fitting.
- Trial & qualification – sample parts, dimensional reports (CMM), and process capability studies (Cp/Cpk) before mass production.
- Mold maintenance documentation – clear guidelines for cleaning, repair, and lifecycle management.
Why choose our tooling service
- Process‑agnostic approach – one team handles injection, die‑casting, stamping, extrusion, and overmolding, ensuring consistent project coordination.
- Shortened time to production – we parallel‑engineer tooling while your final design is being refined.
- Proven scalability – from prototype tooling (soft tools) to high‑cavitation production molds for millions of parts.
- Global supply chain – we source tool steel and components from trusted vendors, balancing cost, lead time, and wear resistance.
From cavity to extrusion die – tooling you can build a business on